What factors restrict the pace of development of carding machines in China?
Carding machine is a kind of common industrial equipment that uses mechanical equipment to process materials. Its energy-saving and consumption-reducing measures do well and can greatly reduce energy consumption. After years of market research, the company has summarized the following points for carding machines to save energy and reduce consumption:
1. Select the frequency converter. Frequency converter is an important equipment of carding machine. Choosing appropriate frequency converter can greatly save electric energy. As we all know, the motors used in carding machines are generally large and often run continuously. However, it is necessary to know that the rotational speed required in all stages of material processing is different. After using the frequency converter, the fan rotational speed can be controlled artificially, and the electric energy saved can reach 30 %. Therefore, selecting frequency converter is the first step of energy saving and consumption reduction measures.
2. Combing the overall thermal insulation of the barrel. The working principle of the carding machine is to feed the material into the machine and exchange heat in the cylinder, so as to achieve the purpose of processing the material. From the working principle, we can see the importance of combing the whole heat preservation of the barrel. After the heat preservation work is done, the heat loss can be greatly reduced, and even the heat loss can be reduced to zero, indirectly reducing the energy consumption.
3. Design the hot air distributor. The hot air distributor is an important equipment in the whole carding machine. All hot air must be distributed through the hot air distributor to contact with wet materials. The perfect hot air distributor can perfectly send hot air into the cylinder to contact with the wet material, which has a direct effect on the drying degree of the material, so that the material can achieve the required effect and reduce unnecessary losses.
4. Recycle cooling water. The cooling water of the carding machine is mostly used in fans and pumps, and the cooling water in these two places can be recycled completely, thus saving a lot of water resources. Therefore, it is also extremely important to establish a sound water circulation system.
5. Select a heat source. Carding machine is a kind of equipment that uses heat energy to dry materials, so choosing a good heat source plays a very important role. Heat sources can be roughly divided into electric heaters, gas burners, fuel burners, coal burners, etc.